Step-By-Step - Standard Pallet Pack Guide
June 15, 2021
The standard pallet pack container three-piece system
The standard pallet pack bulk container system consists of three parts:
- A thermo-formed plastic pallet
- Thermo-formed plastic top
- Heavy-duty, triple-wall corrugated sleeve
The three parts allow for significantly improved warehouse utilization and a major reduction in return freight costs because of the nestable pallets and tops and the collapsible sleeves. Not only does the
pallet pack
system save space and money, but it also saves valuable time. It only takes one person one minute to assemble one entire pallet pack unit. The lightweight, individual pieces make the pallet pack system possible for most employees to assemble. Below is a step-by-step guide to assembling your pallet pack container.
What you will need:
- One person
- One DuraGreen Pallet Pack Base
- One DuraGreen Pallet Pack Top
- One DuraGreen Pallet Pack Sleeve
Step 1:
Lay your
DuraGreen Pallet Pack base
on the ground. Make sure that the base is sitting correctly (exposed feet and yellow locking latches should be facing the ground).
Step 2:
If collapsed, open your
DuraGreen Pallet Pack Sleeve
. There should be text of some kind on the sleeve, and you will want to make sure that it is not upside down. To find the bottom part, look for the ends with two openings on their sides. This will allow you to fit the bottom half into the base.

Step 3:
Once you have determined the bottom of the sleeve, insert the sleeve into the base. There are arrows on the bottom, directing to the openings where you put the locking latches. Reach under the base and pull the latches forward to glide through the openings of the sleeve. Do this to all four openings to keep the sleeve in place.
Step 4:
By this step, you should have your
sleeve
locked into the base and in an upright position. Lastly, grab your
DuraGreen Pallet Pack Top
and set it on top of the sleeve. Make sure this is facing the same direction as the sleeve so it fits securely. Once the top is sitting on the sleeve, you will see two other sets of yellow locking latches. Pull those forward (use the arrows on the sleeve to guide you if you need help) to lock the DuraGreen Pallet Pack top into the sleeve.
Once these steps are completed, you are ready to use your
DuraGreen Pallet Pack Container
! To disassemble your container, perform the steps above backward. Should you ever have any questions or need more information on the assembly, use, specs, etc., on the DuraGreen Pallet Pack Container, please call our main line at 513-489-2244 to speak with an account manager.

When it comes to preserving the freshness and quality of your coffee beans, every detail matters—especially the storage containers you choose. In the world of coffee production, maintaining the integrity of the beans from roasting to final delivery is essential. That's where RPP Containers steps in with their reliable plastic hopper bottom containers, a game-changer for anyone involved in the coffee business, from roasters to retailers.

In the world of material handling and logistics, one size does not fit all. That's where RPP Containers steps in with its innovative CustomBulk solutions, designed to address the unique challenges businesses across various industries face. Whether you're dealing with oversized components or sensitive materials or need something beyond the standard container offerings, CustomBulk by RPP Containers is your go-to for tailored, practical solutions.

In the ever-evolving world of industrial storage, reliable, efficient, customizable bulk containers are paramount. Companies across various sectors—from manufacturing to logistics—require storage solutions that meet their unique specifications and enhance operational efficiency. This is where RPP Containers steps in with its innovative custom bulk containers designed to address these precise needs.

In the world of industrial storage and transportation, efficiency and durability are paramount. As businesses strive to optimize their operations, the demand for innovative storage solutions has never been higher. One such innovation that has gained significant traction is custom plastic bulk containers with ramp walls. These containers are revolutionizing the way industries handle bulk materials, offering many benefits catering to various needs. In this blog post, we will explore the advantages of these containers, their applications, and why they are becoming the go-to choice for many businesses.

Bulk containers are an essential part of many industrial and commercial operations, providing a convenient and scalable solution for transporting and storing a wide variety of goods. However, as businesses evolve and adapt to changing needs, there often arises a necessity to modify the walls of these bulk containers to better suit their specific requirements. Whether it’s reinforcing the structure, adding access points, or enhancing insulation, wall modifications can significantly enhance the efficiency and functionality of bulk containers.

When shipping and storing goods in bulk containers, ensuring the safety and integrity of the products is of the utmost importance. This is where bulk container dunnage comes into play. Dunnage refers to materials used to support and secure cargo during transportation, and when it comes to bulk containers, the use of dunnage becomes even more crucial.

Returnable bulk containers, a sustainable choice, are extensively used in the automotive supply chain to transport and store various components and materials required in manufacturing. Their durable and reusable design makes them an economical option and a significant step towards reducing single-use packaging and promoting environmental responsibility.

Agriculture, particularly fruit and vegetable growing and processing, is a very demanding business. It requires highly efficient, strong packaging and is resistant to harsh environments. RPP Containers has been at the forefront of meeting these needs. Our DuraGreen vented harvest bins and solid wall bulk bins protect produce, ensure quality, and preserve freshness from fields to supermarkets.

One game-changing innovation that has emerged in the industry is the 40 x 48 x 43 Stackable Foldable IBCs. These versatile containers offer a wide range of benefits that revolutionize the way goods are transported, stored, and handled. This article delves into the features and advantages of 40 x 48 x 43 Stackable Foldable IBCs, emphasizing their role in enhancing efficiency and promoting sustainability.